Thursday, February 12, 2009

Wow - New Boar's Head Old World Case and Fresh Mozzarella


The remodel in the deli is complete!
Everyone has asked, "What are you guys doing now!?" Boar's Head created a category for their Old World Delicacies. The Old World items are not your typical deli cuts. With that we acknowledged for people to understand we had to create an area that gives the Old World an identity. Items like Bresaola dry-cured in traditional fashion. The legendary Lomo Embuchado, the Italian version of cooked ham; Prosciutto Cotto and Serrano Ham are a few of the delicacies you will find in the Old World Tower.

In the case right of the tower will be our Fresh Mozzarella station. Of course it's not going to be your normal mozzarella station. We will make fresh mozzarella using traditional methods, but we will add a twist. After searching we concluded that our twist does not exist in retail, foodservice, or restaurants. The mozzarella station opens February 20th, 2009.

In the back right corner of the photo is the spiral slicer. Jungle Jim's deli staff will spiral cut Boar's Head Hams, Turkeys, and Pork. Fantastic items available all year. If your heart desires a flame glazed ham, our staff will custom slice and glaze your ham for you.

Want to see the space in 3D? Understand the Photosynth link only works with Internet Explorer. Click here to see the area.

Have Fun!
Phill

Tuesday, February 10, 2009

I wish Hobart would make ....

I have a request for Hobart. 

Most of you have heard of Hobart but can't remember why.  Remember going through the cafeteria line in school?  Remember all the stainless equipment behind the lunch lady?  Odds are it was Hobart equipment.   

Hobart Corporation makes a lot of foodservice equipment but they do not make the one item every household should have!  A lot of you have under counter dishwashers in your house.  It takes about an hour to wash the dishes from the day.  I hope you are sitting down... Hobart makes a dishwasher that washes the same load in only 2 minutes!  The LXI Warewasher (Hobart does not call them dishwashers) is the same size as your home version.  It's not as pretty, but it's a workhorse!!

 

We use five under counter LXI machines in the store.  The Deli has one behind the deli service case to wash all of the slicer parts.  By law they have to tear every slicer down, wash and sanitize every four hours.  Since we have 12 slicers that would be expensive to run all the way back to the kitchen.  It saves a lot of steps, allows the staff to stay on the service line and completes its task in two minutes.  The cheese shop, sub shop and Oscar Event Center each have a unit in place.  The Event Center uses it when the large machine is not required.  The Cooking School has one for after class cleanup. 

I wish Hobart made a version for my house!

:)

 

Have Fun!

Phill

 

Tuesday, February 3, 2009

Skylights


I know the store is a bit overwhelming, but have you looked up lately?  We installed skylights.  The manufacturer refers to them as Daylighters.

What a difference.  The colors in the store jumped to life!  Prior to the skylights, the rooms had a metallic feel with a cast of gray.  

The install for 40 something skylights was neat to watch, time consuming, loud, and took a long time.  The weather wouldn’t cooperate.  Every night we would schedule an install, it would rain or snow. 

 

The simple process to add skylights on our store:  

1.  Create a drawing to maximize the light.  We choose the checkerboard layout.

2.  Inspect the layout from the floor of the store to see if the drawing makes sense.  We have a lot of "stuff" hanging from our ceiling.  Several were moved to fit.

3.  The roofing company worked the roof.  They would layout the skylight openings on the roof, cut out the membrane and insulation.  At that point they would run the Milwaukee circular saw through the steel roof.  If you like tools, you will love this saw!  It cuts through metal like its butter!  It was really cool.  :)

4.  Install the curb (basically a metal box with no top or bottom.  It had a lip to screw to the roof.

5.  Install the skylight on the curb. 

6.  Insulate and clean up all the vinyl membranes for the roof and move to the next skylight.

7.  Each skylight took required about 2 hours.

 

Our skylights were installed to be supplemental lighting only.  At some point we may connect some of the lights to sensors that will turn them on and off.  I'm sure some of you will get excited and send emails demanding we install the computers to control the lights with the skylights.  Stay Calm...  we did install new lights when we put the skylights in.  Our kilowatt consumption has dropped significantly.  Controlling the lights is nice but we can do more inside the store to drop our energy consumption.  The light control project is a lower priority.  Some day... 

 

Have Fun!

Phill

Monday, January 19, 2009

Jungle Jim's Recyling Program

So you ask.... "What could Jungle Jim's Possibly recycle?"
OMG... where do I start!?

Number One on the list has to be our Monorail. In it's previous Life.... Wild Animal Habitat and Lion Country Safari at Kings Island in Mason Ohio.

Grocery Carts: IPT Brand carts are made from recycled plastics.
Cardboard: Like most stores, we recycle cardboard.
Pallets: a pallet is the wood or plastic base that the food and equipment arrive on. The plastic pallets are returned to the delivery company. The wood pallets are exchanged with the drivers or picked up by a pallet recycle company.
Building Materials: If you look around the store, you can spot a variety of items we have "recycled".
* Wine Department - venture deep into the wine department. You will find a nice collection of lay down wines. Look at the base the bottles are displayed. The wood surrounding the base is made from old delivery boxes. The bumper on the front of the display was old chair rails. the holder the bottles are laying in... same chair rail flipped over. Now look at the wine cellar. The brick wall was part of an old factory in Hamilton, Ohio. The wood upright display, by the award winning port o let bathrooms, used to be tractor trailer floors. :) The port o lets are made from recycled plastic. The fencing around the beer and wine registers are recycled.
* Riedel Glass display: Old building beams and sliding glass doors....
* Cigar Humidor: The windows and doors came from the old Performance Honda offices. The wood beams, same building the bricks came from.
* Liquor Store: The glass display counters are from Kings Island.
* Party Sign: Old Party City Stores sign.
* Cheese Shop: Every refrigerated Display case was recycled from another store. Completely restored, painted and cleaned for use in our store. The service cases in the cheese shop are from the old Cincinnati Dayton Road Thriftway.
* Deli: Same as the cheese shop. Every case was purchased from another store. The Boar's Head truck above the Deli was reconditioned and mounted above the deli.
* Olive Bar: Every case has been used outside of our store and restored. The beams are from the historic building mentioned above.
* Registers: Every check stand was a recycle from another grocery store. A little work, a little paint and we have nice functional check stands.
* Elvis: Elvis was retired from a famous pizzaria. Jungle brought him out of retirement to entertain thousands and thousand of guests a week. (make sure you make a collectable penny while singing along with Elvis)
* The U.S.S. Minnow: Yes, the big boat in Seafood. What a gem! Jungle found her in Florida sitting in a bog with no hope of sailing the high seas. Jungle purchased her and moved her north to our store. The expansion in 1992 was built around the Minnow. The boat is now our seafood managers office, the sound system for all the animatronics.




* Jasmin: Bricks, beams, and some fixtures are recycled. If you look at the glass display holders, you will notice all the metal pieces and if you look really close, you will notice the glass shelves are old windows.
* Outside of Jasmin: Bricks and cobblestone. The cobblestone was once a road in downtown Cincinnati (Now called Pete Rose Way)
* Kraft Nascar Car above entrance: from the movie "Days of Thunder" Yes, we have all the cars in storage for something... someday. :)
* On the outside of the greenhouse and other portions of the entrance. Wood blocks are installed like bricks. The blocks were guardrail blocks. The state of Tennessee changed the specs for the transition block. When you build guardrails you have the post that goes in the ground. At the top left side of the post you install the transition block and the guardrail on the outside. A bolt goes through the metal rail, transition block, post and secured with a large galvanized nut. We used the transition blocks throughout the building.
* The two "Shade Screens" outside of the greenhouse are recycled from downtown Cincinnati. They were the Metro bus stops in downtown Cincinnati.
* The little "house" on the outside of Shasta was Tupperware trade show piece.
* Inside Shasta the walls on the left side. If you look closesly, the wood is about 3 inches in width. The wood from the original building was saved for years. We recycled it into this shop. The carpenters added beautiful features with the wood. look for the wonderful designs.
* The drop ceiling (orange) was old pallet racking.
* The gift basket order station was International Paper's trade show equipment.
* The Changing room is 100% recycle... Check out the shower head. LOL.
* The jewelry case... an old deli case. Ice cold jewelry and diamonds. LOL.
* The curved brown display case against the back wall was another recycled piece from International Paper.



* a lot of the display fixtures are antiques folks have donated over the years. Some of the tables and benches are from Kings Island. (remember the pizza and food building on the left when you enter the park?)

* The cart corrals (with green roof, we have 3) were built with beams from another old building. No worries, they were supplemented with Steel and sprinklers.
* Wood barrel trash cans: old whiskey barrels.
* The water scene was created with recycled products and recycled plastic animals. (the ducks are real)





Pre Heat Water: unlike most stores, we pre-heat the water before it enters the hot water tanks. Tim Carrigann deserves credit for this. Tim was our plumber who also ran a dairy farm. In the dairy industry they recovered heat by using Mueller Free Heaters. Tim connected our compressors (refrigeration) to the pre-heaters. Thus, preheating the cold water prior hitting the hot water tanks. I ran into the Meuller folks at a trade show recently and found out they are integrating their products into the grocery industry. We were twenty years ahead of the industry. Good Job Tim.


I will update this posting periodically.

Have Fun!




Friday, January 9, 2009

The Serpent - not Puff the Magic Dragon







Click on the Photos... You have to admit, He's really Cool!

The serpent arrived around mid 1997. He "slept" in our warehouse for years until we found a home for him. His home was created when we moved our rear entrance / exit over to match Fairfield High Schools new bus entrance.

He was originally designed to be part of an aquarium. And the story goes.... the designer forgot about him until the truck arrived.... LOL I kid you not. How could someone forget this little guy?! He's so cute!

His original colors were scary. We put a lot of time and effort trying to remove that scary look.


I've noticed a lot of people posting pics of the serpent on the web. That's cool!

Jeanine of Fairfield sent pictures of him after one of our ice Storms
Thanks Jeanine!

Have Fun!
Phill
 

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